Patent details
Status
Patent protected in Spain
Publication number
ES 2566567 A2
Priority date
28 June 2013
Inventors
De-Yi Wang, Nianjun Kang, Xiaomin Zhao
Applicant
IMDEA Materials Institute
Transfer opportunity
Technology license
Context
Epoxy resins are widely used matrix resins due to their superior thermal properties, chemical resistance, electrical resistance and superior mechanical properties. However, the flammability of epoxy resins greatly restricts their applications. As awareness of fire safety has increased, improving flame retardancy has been the key challenge for epoxy resin research.
Although the addition of halogenated flame retardants to epoxy resin matrices, such as tetrabromobisphenol A (TBBPA), is a fairly effective method to improve the flame retardancy of epoxy resins with electrical and electronic applications, they produce a poisonous and corrosive smoke and can generate highly toxic halogenated compounds during combustion, banned under the REACH environmental regulation.
Since the implementation of environmental directives banning or limiting the use of halogenated compounds, the development of flame retardants based on epoxy resins has focused on more environmentally friendly alternatives. In recent years, a wide spectrum of new halogen-free flame retardants has been developed.
Flame retardants can be incorporated as additives or as reagents, and in recent years, reagent-type formulations are gaining popularity due to their improved performance, although in general, they reduce the mechanical behaviour, thermal resistance and processability of the epoxy resin composition containing them. In addition, flame retardant efficiency is low and combustion produces a large amount of smoke.
Advantages
IMDEA Materials has developed a new composition of a halogen-free flame-retardant epoxy resin with excellent mechanical properties, thermal resistance, good processability and low smoke release. The resin can also be used as an adhesive and to prepare pre-impregnated composite materials.
Below, is a set of examples of the performance of these cured epoxy resins. Note that V0 stands for «burning stops within 10 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed», which shows the outstanding fire suppression properties of these cured resins.
Contact
Technology Transfer and Innovation Office, IMDEA Materials Institute
email: techtransfer.materials@imdea.org
telephone: +34 91 5493422