A halogen free flame retardant epoxy resin composition

Patent details

Status

Patent protected in Spain

Publication number

ES 2566567 A2

Priority date

28 June 2013

Inventors

De-Yi Wang, Nianjun Kang, Xiaomin Zhao

Applicant

IMDEA Materials Institute

Transfer opportunity

Technology license

Context

Epoxy resins are widely used matrix resins due to their superior thermal properties, chemical resistance, electrical resistance and superior mechanical properties. However, the flammability of epoxy resins greatly restricts their applications. As awareness of fire safety has increased, improving flame retardancy has been the key challenge for epoxy resin research.

Although the addition of halogenated flame retardants to epoxy resin matrices, such as tetrabromobisphenol A (TBBPA), is a fairly effective method to improve the flame retardancy of epoxy resins with electrical and electronic applications, they produce a poisonous and corrosive smoke and can generate highly toxic halogenated compounds during combustion, banned under the REACH environmental regulation.

Since the implementation of environmental directives banning or limiting the use of halogenated compounds, the development of flame retardants based on epoxy resins has focused on more environmentally friendly alternatives. In recent years, a wide spectrum of new halogen-free flame retardants has been developed.

Flame retardants can be incorporated as additives or as reagents, and in recent years, reagent-type formulations are gaining popularity due to their improved performance, although in general, they reduce the mechanical behaviour, thermal resistance and processability of the epoxy resin composition containing them. In addition, flame retardant efficiency is low and combustion produces a large amount of smoke.

Advantages

IMDEA Materials has developed a new composition of a halogen-free flame-retardant epoxy resin with excellent mechanical properties, thermal resistance, good processability and low smoke release. The resin can also be used as an adhesive and to prepare pre-impregnated composite materials.

Below, is a set of examples of the performance of these cured epoxy resins. Note that V0 stands for «burning stops within 10 seconds on a vertical specimen; drips of particles allowed as long as they are not inflamed», which shows the outstanding fire suppression properties of these cured resins.

Viscosity (mPa·s at 80ºC) LOI (%) UL94 (3,2+-0,3mm) p-HRR (kW/m2) THR (MJ/m2) TSP (m2) Tg (ºC)
<45
32,8
V0
484
63
17
207
30-40
30,4
V1
665
85
21
268
35-45
31,0
v0
518
74
20
257
50-70
33,4
V0
432
67
19
234
50-60
33,2
V0
392
75
24
194
<30
32,8
V0
406
62
17
258
<30
32,1
V0
452
68
18
194
50-70
32,5
V0
545
69
19
224
<30
31,9
V0
451
67
21
239
<30
33,7
V0
463
58
17
229
<30
32,4
V0
493
65
19
211
30-40
30,9
V0
592
73
26
193
<30
29,7
V0
563
69
23
208

Contact

Knowledge & Technology Transfer Department, IMDEA Materials Institute

email: techtransfer.materials@imdea.org

telephone: +34 91 5493422